How to Build a Wood Chevron Barn Door

Develop a strong wood Do it yourself chevron barn door with a herringbone pattern. Photograph tutorial as well as a PDF woodworking prepare to make it straightforward to construct your individual barn door from reclaimed wood or fresh new lumber. 

See a lot more Do it yourself doorways and barn doorways in our Shut The Front Doorway Do it yourself collection, as well as our picks for very affordable barn door hardware right here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn door ideas Below

How to Develop a Chevron Barn Doorway

by reader Emily Seaton | woodworking prepare by Amy of Hertoolbelt

Emily crafted this stunning wood chevron barn door as aspect of her boys’ toilet renovation. She shares her story beneath, and Amy has set together a building prepare so you can construct your individual door just like Emily’s!

Get the specific woodworking prepare Below to construct your individual chevron barn door applying new lumber, or applying reclaimed hardwood flooring like Emily displays in the photograph tutorial beneath.

The concluded barn door steps 39 ½” W x 84 ½” H x 1 ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Resources and Tools

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The chevron barn door is crafted applying plywood and luan, with 1x lumber for the design and herringbone facts. (Emily displays how she made use of reclaimed wood flooring beneath.)

Constructing A Wood Chevron Barn Doorway for a Boys’ Rest room Renovation

Hi there Remodelaholics!  My title is Emily and I dwell right here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this ninety one thing year aged Kansas Town home less than a year in the past with a few boys (like an toddler, a four year aged and a five year aged), a seventy pound canine and an ridiculous belief that we could rehab most all of it on our individual.  What it lacked in modern day necessities (it had no duct get the job done, gutters, insulation, and so forth.) it designed up for in appeal and area.

When we walked in for the inspection there was drinking water pouring by means of the entryway, remnants of termites in the dining space and asbestos in the popcorn ceiling.  To say this was a fixer higher was an understatement but we liked the substantial corner whole lot, the structure and the neighborhood.

This is Ga.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived right here ahead of me, with her two adult bachelor sons.  From what I can tell by means of images and letters the household left powering, Ga and her boys look like pretty men and women who adored this aged home and designed lots of terrific recollections in it.  Nevertheless we now individual the home, there is however lots of Ga to be located almost everywhere (like this portrait which my spouse keeps hanging on our next ground landing for some reason).

Ga and I share a like for this aged stunning house.  On the other hand we aspect ways when will come to the finest way to clearly show off its historic splendor.  Ga most well-liked to address it up with layers of wallpaper, paint, carpet and velvet (sure we eliminated a truckload of dusty velvet drapes).  Now, I am likely space by space in an effort and hard work to restore the authentic miracles of our endlessly house even though weaving in a handful of modern day gems.  Someplace amongst building school lunches, naptimes and chasing about my just one year aged, I am making an attempt to discover the time to flip Georgia’s house into just one that I can contact my individual.

I am guaranteed that Ga would not approve.

We have no ideas to ever move so I take whole comfort and ease in building this house just as we want it.  My spouse and I were being pressured to construct sets even though in higher education to fulfill our Theater scholarships.  Minimal did I know how fruitful those store classes would be for us!  We have under no circumstances rehabbed a home ahead of, but we dove it head to start with and have not looked back.  Our most the latest project associated turning an out-of-date bedroom and hooked up bath into a area for my two oldest boys.  Below is the area ahead of (Certainly, that is pink floral wallpaper.  And sure, it is also on the ceiling.  I told you Ga was almost everywhere):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And right here is the toilet which we took down to the studs, leaving only the ceiling and the authentic hexagon mosaic tile ground.

boys' bathroom remodel with original tile

This space wanted lots of things, like a new toilet door.  I like to discover awesome things from blogs, like this just one, or Pinterest, and recreate them.  As they say, there is absolutely nothing new under the sunlight and I am not previously mentioned thieving any plan that is a excellent plan.  I located an magnificent edition of a barn door on The Accent Piece and realized I required to make it, or just one like.  Below is the door I in the end arrived up with (which Amy created woodworking ideas for right here):

DIY chevron wood herringbone barn door for a bathroom

Why pick a barn door?

I made the decision on a barn door since in boosting a few boys under the age of seven the visual appearance of my home typically appears to be a lot more like a barnyard than a put exactly where civilized men and women dwell.

There were being also practical explanations that designed the barn door a excellent fit.  The authentic door swung inward and to the correct which is most likely why the gentle switch was on the opposite aspect of the space previously mentioned the sink in its place of to the correct of the door exactly where you would usually discover the gentle switch.  I had visions of my boys stumbling across chilly tile in the middle of the night time blindly making an attempt to discover the switch previously mentioned the sink.  We solved this difficulty by transferring the gentle switch to the correct of the door but we had to do away with the inward swinging door.  The barn door solved the logistical difficulty.

Some men and women counsel barn doorways are not excellent for loos for privateness explanations but contemplating this is within a bedroom I thought it would be ok.  Apart from, how significantly privateness do four and six year aged boys really need to have in any case?  They seldom close the door when they are accomplishing their small business as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Picking out Wood for the Chevron Barn Doorway

I had just lately been to my local Habitat for Humanity Restore and realized they had a substantial inventory of assorted hardwood flooring for a $1 a foot.  Not really recognizing how significantly wood I wanted (I most likely went back three moments for a lot more) I picked by means of pieces I thought were being a excellent blend.  I started out by measuring the outside of the door body to the toilet.  In my situation, it was 39” huge and 83” tall. (The printable woodworking ideas are crafted to these identical measurements, but you can adjust the dimensions if wanted.)

I went to House Depot and had them slice a sheet of ½’ plywood and a sheet of luan down to 38” huge, just one inch quick of the door body width to make it possible for for framing the outside with trim.  The luan is the back of my door and the plywood can make up the middle of the structure.

After you have the resources, the door can be constructed in a handful of essential techniques. I’ll clearly show the pictures right here, and you can get a total slice checklist and assembly diagrams right here in the woodworking prepare.

Time & Value

The design of the chevron barn door took approximately three – two hour classes.  Hanging the door is surely a group effort and hard work but I managed the design myself.

Value breakdown:

  • Hardwood ground- $30
  • Trowel handle- gifted
  • four, 1×2- 8FT strips- $five
  • 4×8 sheet Luan- $thirteen
  • 4×8 sheet plywood- $23
  • Doorway hardware – $ninety eight
  • Leather handle- $three
  • Tacks for handle- $three

build chevron barn door with herringbone details

How to Develop a Do it yourself Chevron Barn Doorway

Stage 1: Produce the Doorway Base

Glue the luan and plywood together with wood glue.  The luan aspect should really be on the ground.  Set heavy goods on leading all about to compress the luan to the plywood and enable it dry.  I made use of only wood glue for this step.  I realized this would not be plenty of energy for the concluded merchandise but will go back with quick nails to safe.

Stage two: Opt for Wood for Herringbone Barn Doorway Sample

Start out arranging the hardwood ground to discover the pattern you like most.  I imagine it’s valuable to draw out a diagram ahead of you commence so you know what it will glimpse like. I made use of five horizontal slats at the leading of the door ahead of starting the split herringbone barn door pattern – or contact it chevron, whatever you like.

The printable woodworking ideas have a total diagram and slice checklist, like board widths, to make the structure straightforward. 

I started out laying out and building the confront of the door from the outside in.   I did not have pieces lengthy plenty of to operate the duration of the door on the edges, so I set the seam on the left exactly where I prepared for the handle to go.

diy reclaimed wood herringbone barn door, chevron barn door


Stage three: Connect The Wood Confront

Start out securing the wood flooring edges with wood glue and 1 1/4” nails. Commence with the leading and aspect frames, then the leading horizontal pieces. You can increase the bottom confront body piece now like Emily did, or wait around to put in it after the herringbone barn door depth (like prompt in the woodworking ideas).

I made use of a pneumatic nail gun, which can make this approach really quick.  As well as, there is absolutely nothing like applying a nail gun to vent the frustrations of the working chevron barn door, reclaimed wood herringbone barn door detail


Stage four: Slash The Doorway Stile

Slash a 1×2 to operate down the middle.  Wait to safe this piece until finally all of the diagonals are slice to fit.  This provides you wiggle space to squeeze in the final piece of the herringbone barn door pattern.

Stage five: Slash and Install Herringbone Barn Doorway Sample

To commence the herringbone diagonals, I started out at the corner with a triangle I slice from a broader piece of flooring.  From there it was a matter of marking the duration of every slice until finally I got to the end.  These are all forty five diploma angles and a triangle is really valuable. The woodworking prepare incorporates a specific diagram of lengths and measurements to make this aspect even less difficult!

An gain of performing with hardwood flooring is that every piece is manufactured with a tongue and groove edge in purchase for the pieces to fit into just one a further.  All you have to do is set it in and carefully hammer the pieces together.  Then safe every piece with the pneumatic a wood barn door with chevron pattern, diy herringbone barn door detail


Stage six: Add Barn Doorway Body

Right after the front of the door is concluded its time to body the sides.  The thickness of the door equaled 1 ½” (1/4” luan + ½”plywood + three/4” hardwood ground).  This allowed me to use 1x2s strips of wood (which in fact evaluate at ¾” x 1 ½”) to body the door.  I slice the 1x2s at a forty five diploma angle and hooked up them to the outside edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Stage 7: Safe Barn Doorway Backing

The back of the door is just the sheet of luan.  Hammer quick nails about the edge of the luan for included energy.

Stage 8: Complete

If your precision with a saw is anything at all like mine, you may have gaps in the corners of the trim.  Fill any imperfect corners (in my situation all) with wood filler.  When dried, sand until finally easy.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I had supposed to stain the door but after it all arrived together I really liked the normal glimpse of the hardwood ground.  I gave it a few coats of polyurethane applying a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wood Barn Doorway Hardware

I acquired the barn door hardware on Ebay.  There are a range of alternatives but I went with a essential design and style. (See a lot more very affordable barn door hardware right here.)

This door is heavy but did not exceed the 200lbs excess weight restrict of most barn door hardware.  Taking into consideration how huge our door is we went with the lengthy six.six FT selection opposed to the 6FT.  Provided the thickness of our baseboards, we hung the hardware backwards so the door would be farther away from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn door handle is an aged trowel my aunt located at an estate sale.  I took it from her figuring I would use it just one working day.  I located the ideal put within a thirty day period.

diy barn door handle and hardware, chevron herringbone barn door

We wanted a tiny handle to open the door from the inside of the toilet.  I choose on a strip of leather that I hooked up with tacks.

leather diy barn door handle, herringbone wood chevron barn door

Although exploring for leather at Interest Lobby I can across these leather bookmarks.  The dimensions is ideal.  I hammered it on with substantial nail heads leaving some slack so the handle would be less difficult to seize.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Concluded Barn Doorway + Boys’ Rest room Renovation

Below is the concluded merchandise, with a view into my boys’ new toilet.  The tiling is also my get the job done.  I credit my spouse with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bed room and Rest room Notes:

  • Bed room color:  Benjamin Moore’s Hale Navy
  • Rest room vanity and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: House Depot’s Snow White Brick 12×12” mosaic tile
  • Ground Tile: authentic to the home
  • Mild Fixtures: Pottery Barn Outlet, Covington Articulating Single Sconce devoid of the shade (we broke just one so made the decision to go devoid of and use Edison bulbs in its place).

This door is the ideal finishing touch to this bed and bath remodel.  I know I like it a lot more than my boys do but I hope they will occur to take pleasure in it just one working day too.  While I do not have a web site, you can stick to me on Instagram.

More Do it yourself barn doorways:

as well as 35 a lot more Do it yourself barn doorways right here. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

1st published 30 Mar 2015 // Up to date 19 May well 2020

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About Amy Baesler